Bronzing paper
Introductiontohotstampingpaper
Features
Featuresofhotstampingpaper:thebesttemperatureforhotstampingis95-135degrees,pleasechoosedifferenthotstampingsubstratesandpatternsThehotstampingpaperofthemodelistestedforhotstamping.Thehotstampingareaismoreextensive,ofwhichtherearethreetypes,oneisthehotstampingofsmallstrokes(forsmallareas);thesecondis6*6mmhotstamping(general);thethirdis10*10mmhotstamping(forlargeareas)).
Foilstampingpaperspecifications:width0.64meters*length120meters/roll;itcanalsobecustomizedaccordingtocustomerrequirements,suchas:240meters/roll,360meters/roll,etc.
Precautionsforstorageofbronzingpaper:storageatroomtemperature,moisture-proof,pressure-proof,andsun-proof.
Scopeofapplication
1.Hotstampingpaperforclothingfabrics(high-endfashion,piececloth,T-shirt,luggage,casualshoes)
2,ASB,PVC,PMMA(acrylicbronzing)andothersoftplasticbronzingpaper(plasticaccessories,electronicproducts,ballpointpens,clocksurfaces,etc.)
3,OPPlaminating,paperbronzingpaper(high-endCigarettepacks,wineboxes,picturealbums,mooncakeboxes,books,etc.)
4,PP,PEbronzingpaper(cosmeticboxes,hoses,high-enddailynecessities)
5,electricalappliancesWiredrawing,double-sidedhotstampingpaper(DVD,VCD,combinedspeakers,transparentpanels,high-endelectricalappliances,videopanels,etc.)
6,glass,metalhotstampingpaper(cosmeticbottles,winebottles,wineglasses,metalNameplates,teacups,etc.)
7,PUleather,imitationleatherbronzingpaper(fashionshoes,bags,bookcovers,artificialleather,etc.)
8,Buddhaincensebronzingpaper
9.Hotstampingmachine(pneumatichotstampingmachine,automaticcontinuoushotdrillingmachine,hotstampingmachine)
Structure
Thestructureofhotstampingpaperisdividedinto:basiclayer,peelinglayer,Colorlayer,electroplatinglayer,gluelayer.
Firstlayer:baselayer
Usuallyabiaxiallystretchedpolyesterfilmwithathicknessof12μm-25μmisused,andthemainfunctionistosupportandattachtoit.Thevariouscoatingsareconvenientforcontinuoushotstampingduringprocessing.Ithaspropertiessuchastensileresistanceandinstantaneoushightemperatureresistance.
Secondlayer:peelinglayer
Generally,itiscoatedwithsiliconeresin.Themainfunctionistomakethecolormaterial,aluminumandgluelayercanbequicklyseparatedfromthepolyesterfilmafterhotstampingandbetransferredandbondedtothesurfaceofthehotstampedobject.Thereleaselayershouldhaveagoodsheddingperformance,otherwiseitwillmakethehot-stampingimageandtextblurred,blooming,andaffectthequalityofthehot-stampingproduct.
Thethirdlayer:colorlayer
Themaincomponentsarefilm-formingproperties,heatresistance,transparency,suitablesyntheticresinsanddyes.Commonlyusedresinsincludepolyurethanenitrocellulose,melamineformaldehyderesin,andmodifiedrosinresin.Duringproduction,theresinanddyearedissolvedinorganicsolventstoformacolorpaste,andthencoatedanddried.Therearetwomainfunctions:oneistodisplaythecolor;theotheristoprotecttheimageandtextofthealuminizedlayerstampedonthesurfaceofthearticlefrombeingoxidized.Thecolorofanodizedaluminumfoilisgolden,orange,gray,red,blue,green,etc.Thecolorofthecolorlayerisgivenlusterafterpassingthroughthealuminizedlayer,andthecolorchangestoacertainextent,suchasyellowgoldafterdiamondplating,andsilveraftergrayaluminumplating.Thecoatingrequirementsforthecolorlayerarefineandwithoutanysmallparticles,soastoavoidtrachomaanduniformcoating.
Fourthlayer:electroplatinglayer
Placethecoloredfilminthevacuumchamberofthevacuumcontinuousaluminizingmachine,inacertainvacuumAtlowtemperature,throughresistanceheating,thealuminumwireismeltedandcontinuouslyevaporatedtothecolorlayerofthefilmtoformanaluminumcoating.Themainfunctionofthealuminizedlayeristoreflectlightandchangethecolorofthecolorlayertomakeitappearmetallic.
Fifthlayer:gluelayer
Generally,itisafusiblethermoplasticresin.Dependingonthematerialtobestamped,differentresinscanbeselected.Theresinisdissolvedinanorganicsolventorpreparedasanaqueoussolution,andiscoatedonthealuminumlayerbyacoatingmachine,andthendriedtoformagluelayer.Itsmainfunctionistobondthehotstampingmaterialtothehotobject.Whenhotstamping,oneofthemainreasonswhythehotstampingisnotgoodisthatthegluelayerisnotmatched,andthetypeofanodizedaluminumfoilselectedfordifferenthotstampingobjectsshouldalsobedifferent.
Mattersneedingattention
1.Firstunderstandthesubstrateoftheproduct.Thesubstratethatneedsbronzingdeterminestheseriesofbronzingpaper.Commonlyusedplasticsubstratesthatrequirehotstampingare:ABS,PP,PE,PVC(softandhard),PC,PS,PU,TPR,TPU,Saigang,nylon,bakelite,etc.;inaddition,therearepaper(dividedintoCoatedpaper,plainpaper,coatedpaper,etc.),wood(whetherpaintedorlog),leather,clothingprinting,etc.
2.Thedifferencebetweenusinghotstampingprocessandusinghotplate.Flatironingandpipingironing;accordingtothedifferenthotplatesused,therearemetalplatesandrubberplates.
3.Thesizeofthebronzingarea.Mainlyduetothedifferentelasticityofthereleaselayerofthebronzingpaper,thesizeofthebronzingareaisalsoveryimportantfortheselectionofbronzingpaper.Generally,thebronzingpapercanbedividedintofineprintbronzing,smallandmediumareacolorblocks,largeareacolorblocks,andfullareabronzing.Etc.
4.Thehotstampingspeedisdifferent.Whethertouseafullyautomatichigh-speedmachine(thehigh-speedmachinehereisnottheusualso-calledpneumaticautomatic,pneumaticautomaticisactuallyasemi-automaticmachine),semi-automaticmachine,manualmachine,etc.hotstamping.
5.Thechoiceofbrightnessandcolor.Onlyaftertheabove6conditionsaremet,thebrightnessandcolorofthebronzingpaperarefinallyselected.Generallyspeaking,thebrightnessofanodizedaluminumishigherthanthatofpowderfoil,andthebrightnessofanodizedchromiumishigherthanthatofanodizedaluminum.Thebrightnessofhotstampingpaperwithhighthicknessisbetterthanthatofhotstampingpaperwithlowthickness.
6.Hotstampingrequirements.Whetheritneedstobeprintedafterhotstamping(includingmachineprinting,oilspraying,etc.).
7.Productsusedindoorsorproductsusedoutdoors.Thehotstampingofindoorproductssuchascosmeticsisalsoverydemanding.
Howtouse
(1)Forfabrics,thebronzingpasteisplacedonthescreenprintingscreen,andthebronzingpasteisprintedonthesurfaceoftheobject(suchascloth,clothing,etc.)withasqueegee),afterthebronzingpulpisdried,bucklethebronzingpaperonthesurfaceofthefabricat130~140℃,pressure4kg/cm²,time10″,takeitout,andtearoffthewastefilmaftercooling.(2)Flatironingofleatherproducts,Themaintoolsarealuminumorcopperbronzingplates,suitableforbronzingleatherandotherproducts.Thepressureislessthanthatoffabricbronzing,andthebronzingtimeisshorterthanthatoffabricbronzing.Itcanbeflexiblycontrolledaccordingtodifferentproducts.(3)Ribbonproductsarehot,Commontools:Siliconewheels,mostlyusedforhotstampingoftrademarkribbons.(4)Clothproductsarehot,oftenusedforhotstampingonwholerollsofclothfabrics.Accordingtothehotstampingeffect,therearespecialhotstampingandgeneralhotstamping.ThetypesofhotstampingpaperareroughlyThereare:fulltransferfilm,halftransferfilm,etc.Thecolorsareroughly:single-colorfilm,multi-colorfilm,etc.
Inaddition,thereisalsoadifferencebetweenglueandnoglueonthebackofthebronzingpaper.YesGlue(iehotmeltadhesivecoatedontheback)bronzingpaperisgenerallymorecommoninleatherbronzing.Glue-freebronzingpaperisgenerallyusedforfabricbronzing,becausetheoperationismoreflexibleintheactualproductionprocess.Ofcourse,therearealsosomespecificpatternbacksCoatedwithhotstampingglue,suchaspositioninghotstampingfilm.Hotstampingglueisalsowater-basedandoily,andcanbeselectedfordifferentmaterials.Donotwipethehotstampingsurfacebyhandorrubtheclothafterhotstamping.Itisrecommendedtodoitafter24hoursThewashingtesthasthebesteffect.Inaddition,thehotstampingpapermustbeprotectedfromsunlight,rainormoistureduringtransportationandstorage.Afterthehotstampingpaperarrivesatthefactory,itmustbestoredinacool,ventilatedanddryarea.
CommonProblem
Whenthehotstampingmachineheatsuptothenormaltemperature,thehotstampingpaperstillcannotbehotorpeeledoffcleanly.Therearetworeasons:
1.Thehotstampingpaperisnotsuitableforhotstampingthebottom.Material
2.Thehotstampingtemperatureisnotenough,andthetemperaturecanbetestedagain.Ifthehotstampingtemperatureistoohighifitglowsblueafterhotstamping,itcanbeproperlycooleddownandhotagain.
Storagemethodh3>
1,temperature5℃-20℃
2,verticalplacementismoreappropriate
3,humidity30-70%
4,Moisture-proof,moisture-proof,andnotexposedtothesun.
Hotstampingpaperprocess
ThehotstampingpaperprocessusestheprincipleofheatandpressuretransfertotransferthealuminumlayerintheanodizedaluminumtothesurfaceofthesubstratetoformSpecialmetaleffect,becausethemainmaterialusedforbronzingisanodizedaluminumfoil,sobronzingisalsocalledanodizedaluminumhotstamping.Anodizedaluminumfoilisusuallycomposedofmultiplelayersofmaterials,andthebasematerialisusuallyPE,followedbyseparationcoating,colorcoating,andmetalCoating(aluminized)andgluecoating.
Intheprintingindustry,hotstampingofelectrochemicalaluminumfoilonpaperiscommonlyused,whichiscalledhotstamping.Hotstampingisageneraltermforaprocess.HotstampingdoesnotDoesn'tmeanthatthehotstampingpaperisgold?Therearemanykindsofhotstampingpapermaterials,includinggold,silver,lasergold,lasersilver,black,red,greenandsoon.
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